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Custom packaging & manufacturing support since 1999

Foam and Returnable Dunnage

Foam inserts, plastic corrugated dividers, and dunnage designed to securely hold each part in place, tailored to the part and the journey it needs to withstand.

We match the material to the part

We fabricate foam and corrugated dunnage to protect your part at every stage of transit and handling. If you need lightweight cushioning for surface-sensitive components or heavy-duty returnable packaging for daily production use, we’ll match the material to the part.

PE Foam (Polyethylene)

A lightweight, flexible foam ideal for protecting parts from surface damage during transit and handling. Cuts and profiles to any shape.

PE foam insert routed to hold a bottle-shaped part

EPE Foam (Expanded Polyethylene)

Lightweight, flexible, and semi-rigid closed-cell foam made from polyethylene resin. Highly resilient and capable of absorbing impacts, drops, and vibrations without losing its shape and 100% recyclable.

Black EPE foam insert with four long slots cut out to hold parts

XLPE Foam (Cross-linked Polyethylene)

A dense, fine-cell foam with a smooth, consistent surface. Selected for precision parts that require an exact fit and clean cosmetic protection.

Machined XLPE foam dunnage stacked in layers on a pallet

Polyurea Coating

The coating adds a tough, impact-resistant A-Surface friendly shell that extends the life of returnable dunnage through years of production use. We apply the coating in-house where we routinely coat foam and other materials to protect your part, so it arrives damage free.

Two pieces of foam dunnage finished with a glossy black polyurea protective coating

Plastic Corrugated and other Returnable Packaging

We can supply plastic corrugated, thermoformed plastic, and injection-molded plastic dunnage/trays.

Depending on the needs of the parts, we can supply the plastic corrugated with different laminates or in combination with profiled foam for securing parts in the container.

Plastic corrugated tote
Plastic corrugated container with dividers
Plastic corrugated packaging

Get a Quote

Tell us what you need, we’ll pick the material and work around it.

Request a Quote
Or call 210-223-8877